Non-Flammable Lithium-Ion Batteries Developed by Hong Kong Researchers

Hong Kong researchers develop non-flammable lithium-ion battery safe from punctures and overheating

Non-Flammable Lithium-Ion Batteries Developed by Hong Kong Researchers​


A team from the University of Hong Kong has unveiled a groundbreaking design for lithium-ion batteries that do not catch fire even when punctured or bent. The innovation replaces the traditional flammable electrolyte with a novel compound — lithium bis(fluorosulfonyl)imide — capable of withstanding extreme conditions without combustion.

Reimagining battery chemistry for safety​


Conventional lithium-ion batteries rely on organic electrolytes that easily ignite when exposed to heat or physical damage. The Hong Kong research team modified the internal chemistry by introducing lithium bis(fluorosulfonyl)imide (LiFSI), an electrolyte that binds to lithium ions only at high temperatures.

This selective binding mechanism effectively prevents runaway chemical reactions — the main cause of battery fires in electric vehicles, smartphones, and energy storage systems.


Test results: from fire hazard to fireproof​


During stress testing, researchers deliberately pierced and bent prototype batteries to simulate real-world damage. Instead of exploding, the batteries showed a minimal temperature increase of just 3.5°C, compared to over 500°C in standard lithium-ion cells under similar conditions.

Even after 4,100 hours of continuous operation, the new cells retained 82% of their original capacity — a performance comparable to commercial models but with far greater safety margins. The results suggest that lithium-ion technology may soon overcome one of its biggest long-term limitations.


The thermal runaway problem — solved​


Thermal runaway has long plagued lithium-based batteries, causing spontaneous ignition in everything from consumer electronics to electric vehicles. By limiting lithium-ion reactivity until high temperatures are reached, the LiFSI-based electrolyte disrupts this chain reaction.

Researchers emphasized that the key innovation lies not in suppressing fire after it starts, but in preventing the reaction itself. This fundamentally shifts how engineers approach battery safety design — moving from passive protection (cooling and shielding) to intrinsic chemical stability.


Potential for mass production​


The Hong Kong team believes the new chemistry can be scaled for industrial use within three to five years. The material is compatible with existing lithium-ion manufacturing processes, requiring only minor equipment adjustments.

That means large-scale applications — from smartphones to electric vehicles and renewable energy storage — could soon benefit from batteries that no longer risk catastrophic failure during accidents or overheating.


“Our goal was to make lithium-ion technology as safe as it is powerful,” the research team explained. “The result is a battery that can be pierced, bent, or even crushed — and it simply won’t burn.”

Broader implications for the energy industry​


If commercialized, non-flammable lithium-ion batteries could transform the renewable energy and electric mobility sectors. Manufacturers would gain freedom to design thinner, lighter packs without the heavy insulation and cooling systems now required for safety.

Additionally, the technology could reduce recycling risks and extend the lifespan of grid-scale storage systems, accelerating the transition toward safer and more sustainable energy infrastructure.


Conclusion​


The Hong Kong breakthrough represents one of the most significant advances in battery safety in decades. By reengineering electrolyte chemistry rather than hardware, researchers may have finally eliminated lithium-ion’s most dangerous flaw.

A future where batteries no longer explode or burn is within reach — and with it, a safer foundation for the world’s electrified future.



Editorial Team — CoinBotLab

Source: New Scientist

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